Enterprise Standards for Special Cables

These units and enterprises of large-scale military enterprises shoulder the task of scientific research and modern equipment of the national high-tech equipment. Most of the wires and cables they require are high-temperature, light-weight fluorine-containing plastic products. The number of special wire and cable required is also rapidly increasing. To expand, some special products still need to be imported. According to the results of the survey, only special wire and cable will require 200km; equipped with certain electronic countermeasure vehicles, it will require special shielded cables up to 300km. According to the reflection of a wire and cable company and the collection of external sales information, the demand for business dealings with the company amounted to 45,000 km. However, according to the equipment and technical conditions of the company so far, the company can only satisfy 5000 km, accounting for the demand. 11 %.

The civilian product market mainly involves petrochemicals, metallurgical machinery, real estate construction, information and communications, automobile ships and other industries. In terms of building lines, foreign high-rise buildings in the 1990s promoted the use of fluoroplastic wires and cables. Its purpose is to use fluoroplastics with high temperature resistance and non-flammable properties to prevent fire hazards. In recent years, many intelligent buildings that have risen in China have also used double-layer flame-retardant and high-temperature (150°C and above) wire and cable and low-smoke, halogen-free, environmentally friendly wire and cable to prevent unsafe accidents. Due to the wide variety of construction lines and the wide range of uses, the market capacity is huge.

Special cables are special-purpose cables that can be used in specific applications, such as high-temperature resistance, acid and alkali resistance, termite resistance, and wire and cable used in ships, ships, and nuclear power stations. In terms of classification, it does not belong to the same classification method as power, control, computer cables, etc., that is, the cables listed above also include special cables. General special cables need to set internal control standards.

Special cables are a series of products with unique properties and special structures. Compared with ordinary wires and cables with a wide range of products, they have higher technical content, stricter conditions of use, smaller batches and higher added value. New materials, new structures, new processes and new design calculations are often used.

Oil Platform According to the Shanghai Cable Engineering Design Institute, the demand for oil platform cables is directly related to the number of oil platform constructions. The usage of each type of offshore oil platform cable is: 150 km for self-elevating platform, 180 km for semi-submersible platform, 200 km for oil production platform, 200 km for production platform and 100 km for living platform. Based on this estimation, each year, China's new construction and maintenance of offshore oil platforms require various cables ranging from 8,000 to 10,000 kilometers. It is expected to exceed 25,000 kilometers by 2020. As far as oil exploration projects are concerned, Sham Tseng Survey Cables, Deep Well Submersible Pump Cables, Heating Automatic Temperature Control and other multi-function cables, according to incomplete statistics, have an annual demand of approximately 15,000 km. If coupled with oil exploration and drilling platforms in coastal areas, the demand is also incalculable. There is a large gap between the supply and demand of oil platforms. At present, China's oil platform cable has basically been domesticated, and the annual production capacity of domestic enterprises is about 8,000 to 10,000 kilometers. According to the current domestic production capacity and demand growth ratio, it is estimated that the supply and demand gap will reach about 10,000 kilometers by 2020.

Superconducting cables have broad application prospects in the occasions where large currents are transmitted over a short distance (such as urban center distribution, power plants and substations), and their economic benefits are considerable. The use of superconducting cables to retrofit existing underground cable systems can reduce total costs by 20%. Therefore, due to its superiority, superconducting cables are a good alternative to conventional cables in the process of upgrading and augmenting urban power grid facilities. According to statistics, the annual demand for cross-linked polyethylene insulated power cables of 10 kV and above in China is approximately 70,000 to 80,000 kilometers. If 5% of its total volume is replaced by superconducting cables, the annual potential demand for superconducting cables will increase. The total volume will reach 3,500 to 4,000 kilometers. With an average of RMB 2 million per kilometer, the potential market is 8 billion yuan. If you increase at a rate of 7.5% per year, the potential market in 2012 will reach 18 billion yuan. If the market share of the product reaches 10%, the annual output value can reach about 1.8 billion yuan. The market for global superconducting cables in 2012 is estimated to be approximately US$1.7 billion. The research and development level of China's high-temperature cables is far from meeting the needs of new markets. China's technology in this area lags far behind advanced countries in foreign countries. Nearly half of the high-temperature cables need to be imported from abroad, while some domestic manufacturers are concentrated in some small factories. Technological development and production capacity are relatively weak. In particular, production and processing are still limited to existing equipment and tooling of cables, and the development of materials has failed to break through the circle of existing cable materials. It is hoped that domestic manufacturers capable of developing high-temperature special cables can assess the situation, develop and popularize high-temperature series cables in light of China's resources, and increase China's level in this technical field to meet the needs of China's high-temperature industries.

The demand for submarine cables is continuously growing. With the growing shortage of oil and natural gas resources in the world, land-based mining has begun to shift to large-scale oceanography. The scale of offshore oil and natural gas projects has continued to expand, and it requires offshore oil platforms, platforms and platforms. Between the transmission of power and communication and the feedback and control of technical data, the demand for integrated submarine cables is continuously increasing. According to China's oil development plan, China's offshore oil development will usher in a period of rapid development. In the next five years, 120 billion yuan will be invested in offshore oil development. It is expected that between 2010 and 2020, the growth rate of oil platforms will remain at 8% to 10%. The number of oil platforms in China is about 250 in 2008, and each submarine integrated cable that requires maintenance every year is about 10km. The total number of submarine integrated cables required for each new oil platform is approximately 40km. In addition to the large number of submarine integrated cables required for oil platforms, China’s development and utilization of islands has also increased the demand for submarine integrated cables. Together with the demand for offshore integrated cables for offshore wind power projects, a comprehensive assessment of island development and offshore wind power has been made. The annual demand for submarine integrated cables is about 300 kilometers. According to calculations, the gap between the supply and demand of China's submarine integrated cable in 2010 is about 3,000 kilometers.

In civil aviation, the domestic civil aviation industry is currently booming. According to relevant information, the amount of cables used for a Boeing aircraft is not less than 80km, of which no more than 30km is required for special wire and cable for cabin wiring, and the vast majority of cables use a small volume. Lightweight, high temperature resistant radiation crosslinked or silane crosslinked wire and cable. The development of national defense weapons and the vigorous development of civil aviation cause a sharp increase in the demand for special wire and cable. It is understood that an aircraft manufacturing company's export demand for conductors in 2003 reached 6,000km. Imported cables are still needed due to quality and delivery time. So far*, weapons, aviation repair and other industries have emerged strong demand momentum, the future demand for cables can not be ignored. Looking at the cable industry, there are only a few companies with a certain scale that can produce special cables and have a certain scale. The market prospects for special wire and cable are very broad. This is an excellent opportunity for the development of special wire and cable.

The market prospect of high-temperature superconducting power transmission cables is expected to reach 244 billion U.S. dollars in the total market of superconducting applications in the world by 2020, with high-temperature superconducting cables accounting for about 5% of the total. As an important part of special cables, high-temperature cables have extremely strong vitality and are in short supply. China imports about two billion yuan from abroad for domestic construction each year. Due to the adoption of high-temperature superconducting materials with high transmission current density as conductors and liquid nitrogen as the cooling medium, high-temperature superconducting cables have the advantages of small size, light weight, low loss, no fire hazard, etc., and transmission loss of conventional power cables is approximately The transmission power is 7%, while the transmission loss of the high-temperature superconducting power cable is only 0.5%. If the energy consumed by cooling is taken into account, the final energy saving will be over 60%; in the case of the same weight and size, the conventional power cable In comparison, the capacity of high-temperature superconducting cables can be increased by 3 to 5 times, the loss can be reduced by 60%, and the weight can be reduced by more than 80%. It is suitable for applications where short-distance transmission of large currents is required, such as urban center distribution, electroplating and electrolysis industries. , power plants and substations. The cable industry has been in a state of vicious competition for a long time. The application of superconducting technology gives cable companies a chance to surpass their competitors and how their development will depend on the capacity of the cable market to absorb.

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